Nanoscale Vinyl FRP Mold Technology Revolution: 50,000 Cycle Life Breakthrough at 180°C Extreme Operating Conditions

#Industry News ·2022-09-02

Nano-sized vinyl FRP mold technology revolution: 50,000 cycles life breakthrough at 180℃ extreme working condition

- -A milestone innovation that overturns traditional mold materials

In the field of vacuum forming technology, our R&D team announced the successful development of nano-sized vinyl fiberglass reinforced plastic (FRP) molds, which have been certified by TÜV SÜD, Germany, to achieve 50,000 cycles under 180°C continuous high temperature environment. TÜV Süd certified that the mold has achieved a cavity accuracy of ±0.08mm after 50,000 vacuum cycles under 180°C continuous high temperature environment. This breakthrough completely rewrites the industry standard of mold life under high temperature environment, bringing revolutionary production solutions for yacht manufacturing, high-end sanitary ware and other fields.

Core Technology Breakthrough

Maximum Working Temperature 120°C 180°C 180°C 180°C 180°F

This breakthrough has been achieved in the past few years. th>

Technical Indicators Traditional FRP Mould Nano-sized Vinyl FRP Mould Improvement Nano-sized Vinyl FRP Mould Increase
Maximum Working Temperature 120℃ 180℃ +50%
Cycle Life 20,000 cycles 50,000 cycles +150%<
Coefficient of Thermal Expansion 2.8×10-⁶/°C 1.2×10-⁶/°C -57%
Interfacial Bond Strength 22MPa 32.5MPa +47%

Innovative Material System

The new mold adopts 3D nano-reinforced vinyl resin matrix, in which nano-silica is uniformly dispersed in the resin phase by molecular-level grafting technology. Scanning electron microscopy (SEM) shows that the nanoparticles form a homogeneous network structure in the resin, which effectively inhibits crack extension. In conjunction with

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